Bostitch CAP2560OL Air Compressor Manual

The Bostitch CAP2560OL is a 6-gallon oil-free air compressor designed for various applications including inflation, nailing, and stapling. It features a powerful 2.6 SCFM at 90 PSI, a maximum pressure of 150 PSI, and a lightweight design for easy portability. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Devices 7. Operating the Compressor 8. Maintenance 9. Safety Information 10. Troubleshooting

Features at a Glance

Key components: 6-gallon tank, oil-free pump, pressure gauge, quick connect coupler, and a durable design.

Feature	Description
Oil-Free Pump	Requires no maintenance and provides clean air.
6-Gallon Tank	Provides a good balance between portability and performance.
150 PSI Maximum Pressure	Allows for a variety of applications.
2.6 SCFM at 90 PSI	Delivers sufficient air for most tools.
Quick Connect Coupler	Enables easy tool changes.

Installation

Unpack and inspect contents. Place on a stable surface.

Connect the air hose: Ensure it is securely attached to the quick connect coupler.
Plug into AC power: Use a grounded outlet.
Check for leaks: Use soapy water to test connections.

WARNING! Ensure the compressor is off before connecting or disconnecting hoses.

First-Time Setup

Power on the compressor; follow the setup instructions.

Set the desired pressure: Use the pressure regulator to adjust.
Test the compressor: Run it briefly to ensure proper operation.

CAUTION! Ensure all connections are secure before operating.

Specifications

Tank Size: 6 gallons.
Max Pressure: 150 PSI.
SCFM: 2.6 SCFM at 90 PSI.
Power Source: 120V AC.
Weight: Approximately 30 lbs.
Noise Level: 78 dBA.

Controls and Settings

Access the pressure regulator and on/off switch located on the front panel.

Pressure Gauge: Displays current tank pressure.

On/Off Switch: Controls power to the compressor.

Connecting Devices

Connect air tools using the quick connect coupler.

Turn off the compressor before connecting tools.
Ensure the air hose is securely attached.
Set the desired pressure for the tool being used.

Tip: Always check for leaks after connecting tools.

Operating the Compressor

Follow these steps to operate the compressor safely.

Turn on the compressor using the on/off switch.
Allow the compressor to build pressure to the set level.
Use the connected tool as needed.

WARNING! Do not exceed the maximum pressure rating of your tools.

Maintenance

Regular maintenance is essential for optimal performance.

Drain the tank regularly to prevent moisture buildup.
Check and replace the air filter as needed.
Inspect hoses and connections for wear.

CAUTION! Always unplug the compressor before performing maintenance.

Safety Information

Read all safety instructions before operating the compressor.

Always wear safety goggles when using air tools.
Keep the compressor in a dry location.
Do not operate in wet conditions.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Compressor won't start	Power supply issue	Check power cord and outlet.
Low pressure	Leak in hose	Inspect and replace damaged hoses.
Noisy operation	Loose parts	Tighten screws and inspect components.
Overheating	Blocked air intake	Clean air filter and ensure ventilation.

Service: For assistance, contact Bostitch customer service.